Using Custom Grating to Design Safe Walkways in Manufacturing Facilities

Slip-and-fall incidents aren’t uncommon in manufacturing facilities. Learn how custom grating can help you create safer walkways.

An overpass walkway that runs over a pipeline
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Laurel Custom Grating
Published: September 15, 2025

Every year, OSHA releases a report of the Top 10 citations for that year, and for several consecutive years, fall protection has been listed in the top 10. One way businesses can help create a safer environment for their employees (as required by OSHA) and reduce fall protection violations is to use custom grating to design safer walkways.

How Grating Is Customized for Safety

Selecting Strong & Resistant Materials

A variety of steel grates

Custom grating can be manufactured from a variety of materials, including carbon steel, which offers high strength and helps prevent catastrophic failures that can result in injuries and fatalities.

Optimal Bar Spacing (to Prevent Trips & Struck-by Hazards)

Bar spacing should be optimized for both functionality and safety. If the openings are too large, tools and debris can fall through and strike people below, or catch the heels of shoes and cause trips and falls. However, if the openings are too small, it can impact drainage and ventilation, so balance is always essential.

Added Surface Treatment (to Improve Traction)

Galvanized grate

Treatments like serrated edges or hot-dip galvanized finishes are crucial in preventing slip-and-fall incidents because they provide traction when walkways are wet or contaminated with oils, as is common in industrial environments.

Designing Proper Edge Detail (to Ensure Security)

Proper edge details ensure the grating fits securely in its frame without gaps that could cause hazards or allow the grating to shift. It also helps prevent lacerations during maintenance and normal operational use.

Get Design Assistance From Laurel Custom Grating

Custom grating is essential for all manufacturing facilities, especially those with elevated walkways. If your facility needs an upgrade, Laurel Custom Grating can help you design cost-effective solutions that address your unique environmental hazards.

Visit our website to learn more about our solutions, or contact us today to get started with a project analysis.

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